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Summary of technical parameters of 10 ton induction melting furnace

Update Time: 2021-05-31 10:48:06

Summary of technical parameters of 10 ton induction melting furnace

   

 The 10- ton one-to-two induction melting furnace consists of a high-voltage switchgear, a rectifier transformer, a 12- pulse intermediate frequency power supply, and two 10- ton furnace bodies (with and without furnace cover). there are both manual and hydraulic operation), a hydraulic device (a dual pump hydraulic system, the hydraulic cylinders tilting furnace . 4 rats lining the top of the cylinder 1 rats), a station console tilting furnace, water dispenser, water cooling , A set of intermediate frequency power supply respectively supplies power to two electric furnaces. Two furnaces can be smelted at the same time, or one induction melting furnace can be smelted, and the other induction melting furnace can control the required temperature for casting or heat preservation. (Called one to two 10 tons induction melting furnace ).

10 ton one-to-two induction melting furnace : It has protection systems such as overvoltage, overcurrent, furnace lining, water temperature, water pressure, short circuit, and grounding, and has fault, temperature and other indications.

Main technical parameters of 10 ton one to two induction melting furnace

project            

unit

data

Electric furnace parameters  

T

10t

Rated Capacity

t

10

Z large capacity

t

11

Induction coil inner diameter φ

mm

1200

Induction coil height

mm

2050

Z high working temperature

°C

1800

Transformer capacity

KVA

8000

Transformer primary voltage

KV

10

Transformer secondary voltage

V

950

Rated power of intermediate frequency power supply

KW

8000kw smelting furnace power 6500kw, holding furnace 1500kw, power adjustable 

Coil voltage

V

3000

Rated working frequency

Hz

300

Power conversion efficiency  

%

96

Startup success rate

%

100

Comprehensive parameters

 

 

Equipment power factor

 

≥0.96

Melting rate (heating up to 1800 ℃) 

t/h

12

Melting power consumption (heating up to 1800 ℃) 

KW.h/t

550

Working noise

db

≤75

Hydraulic system

 

 

Hydraulic station capacity

L

800

Work pressure

MPa

15

Hydraulic medium

 

Hydraulic oil

Cooling water system

 

 

flow

M3/h

120

Water supply pressure  

MPa

0.2~0.3

Inlet water temperature

°C

5~35

Outlet temperature

°C

35~55

Leaking furnace alarm device

2 sets

price

 

Common parallel lines old model 10 tons induction melting furnace by the power of 6000 kW of frequency power supply 1 set with 10 tons two melting furnace. Use two 3150KVA special rectifier transformers to form a 12- pulse 6000KW intermediate frequency power supply.  

Main technical parameters of ordinary parallel line 10T/6000KW smelting electric furnace equipment

Serial number

Term project  

Reference number  

Preparation Note  

1

Power incoming line voltage

950V , 50Hz 

User grid voltage 35KV

2

Rated Capacity

10T 

6000KW power melting and heat preservation

3

rated power

6000KW

6-phase 12-pulse control system 

4

Rated intermediate frequency

350 Hz 

 

5

Rated temperature

1700°C

 

6

Melting rate

About 8T/H

Continuous use of melting furnace

7

Unit power consumption

Melting about 550-600kwh/T    

Continuous use of melting furnace

8

Power cooling circulating water consumption

35T/H

Continuous use of melting furnace

Circulating water consumption of furnace cooling

30T/H

Continuous use of melting furnace

9

Hydraulic station capacity

200 L 

 

10

Transformer model

ZSS -3150 /10KV/950x2  

Dedicated rectifier transformer (for 6000KW)

11

Hydraulic medium

No. 46 hydraulic oil

 

12

Water supply pressure

0.2-0.3 MPa  

To the position of the electric furnace port

13

Working pressure of hydraulic station

15 MPa 

Z height 18 MPa 

14

Inlet water temperature

£35℃

 

15

Outlet temperature

£55℃