Detailed configuration of 1 ton induction melting furnace

Serial number 

name 

Technical Parameters 

Remarks 

1 

capacity 

1. Rated capacity 1T ; 2.Z large capacity 1.3T  

2 

Induction coil 

1. Diameter 700mm 2. Weight: 140KG  

3. Material: T2 copper 4. Shape: rectangle  

`` 

3 

Lining thickness 

80~100mm 

4 

Operating temperature 

1650°C 

IF power phase number 

6 veins 

5 

Melting rate 

≥1T/h 

6 

Power consumption 

＜650kwh/T 

7 

Working noise 

＜50dB 

8 

rated power 

750KW 

9 

IF frequency 

1000HZ 

10 

Number of rectified phases 

6 veins 

11 

DC voltage 

920V 

12 

DC 

1000A 

13 

IF voltage 

1200V 

14 

Transformer capacity 

KVA 

15 

Incoming line voltage of transformer primary side 

10 KV  

16 

Outgoing voltage of transformer secondary side 

660V 

17 

Water inlet pressure 

1. Power cabinet 0.2Mpa 1. Furnace body 0.2Mpa  

18 

Inlet water temperature 

1. Furnace body 35℃; 2. Power supply cabinet 35℃   

19 

Outlet temperature 

1. Furnace body 50℃; 2. Power supply cabinet 50℃   

20 

Cooling method and 

Flow (single unit) 

1. Furnace body:   

2. Power cabinet:  

40~50m³/h 

twenty one 

Reactor coil 

1. Diameter 220mm 2. Weight: 6.5 KG×12   

3. Material: T2 4. Shape: round  

twenty two 

Water-cooled cable 

1. Diameter 400mm 2. Weight: 55KG  

3. Material: T2 

twenty three 

KK SCR 

1. Brand: Xianfeng 2. Parameters: KK1500A/1600V/20us   

3. Quantity 8 

twenty four 

KP SCR 

1. Brand: Xianfeng 2. Parameters KP1000A/1600V  

3. Quantity: 6 pieces 

25 

Reducer 

1. Model: 431 2. Brand: Jingjiang  

26 

Furnace shell 

1. Weight 480KG 2. Thickness ≥30mm  

2. Material: Aluminum 

3. Quality requirements: 

The internal and external surfaces must not have pores, blisters, lack of meat and other quality defects that affect strength 

27 

Capacitor 

1. Brand: Weiwei or Xin'anjiang 2. Parameters 2000Kvar  

3. Quantity 8 units 

28 

Connect the copper bar 

1. Thickness 6mm 2. Material T2  

29 

Water pipe connection clip 

Material: Stainless steel 

30 

Switchgear 

Brand: Delixi 

31 

Power factor 

＞0.9 

32 

Reactor coil iron core 

Brand: 

33 

Water quality requirements 

PH value 7-8 

34 

Cooling system equipment 

brief introduction: 

35 

protective device 

Over current, over voltage, current limit, voltage limit 

36 

Startup success rate 

100%