Steel pipe automatic heating equipment
Automatic steel pipe heating equipment is also called steel pipe induction heating furnace, which belongs to a newly developed generation of high-performance induction heating system. The steel pipe automatic heating equipment is novel in design and reasonable in structure. It adopts PLC intelligent control to realize all automatic operations of steel pipe heating. The heating speed is fast, the heating performance is stable, the heating energy consumption is saved, and the environmental protection effect is good.
1. The steel pipe automatic heating equipment is controlled by a silicon controlled intermediate frequency induction heating power supply, which has low power consumption, energy saving and environmental protection, and high production efficiency. After the process is adjusted and the load changes, the frequency will automatically jump to the optimal resonant frequency of the load, and the frequency conversion adaptive range is 50KHZ.
2. The automatic steel pipe heating equipment adopts V-shaped rolls arranged diagonally in the transmission design to reduce radial runout.
3. The steel pipe automatic heating equipment has fast heating speed, less surface oxidation, realized during the rotating heating process, and the steel has good straightness and does not bend.
4. The man-machine interface PLC automatic control of the steel pipe automatic heating equipment has the function of “one-key start”.
5. Automatic voltage adjustment system for steel pipe automatic heating equipment: It has good resistance to voltage fluctuations, ensuring that the grid voltage fluctuation range is within ±15%, and the output power fluctuates within ±1%, without affecting processing accuracy and product quality.
6. The induction heating system of the steel pipe automatic heating equipment can be customized to design the inductor according to the demand. The workpiece size and shape are induction furnace body, the temperature of the furnace body is controllable, energy saving, high efficiency, and fast speed.
7. The storage material of the steel pipe automatic heating equipment is welded by thick-walled square pipes to form a storage platform, with an inclination of 13 degrees, and can store more than 20 materials.
8. Real-time online energy monitoring of steel pipe automatic heating equipment: customized functions and the ability to customize the processing technology through the human-machine interaction system, with 1,300 data per second, truly realizing real-time online energy monitoring.
9. The PLC control of the steel pipe automatic heating equipment is controlled by a specially customized man-machine interface, highly user-friendly operation instructions, a remote operation console of an industrial computer system with a touch screen, and all-digital high-depth adjustable parameters, making your control equipment more handy . There is a “one-key restore” system and a multi-language switching function.
10. The roller conveyor system of the steel pipe automatic heating equipment adopts a rotating conveying mechanism. The roller conveyor axis and the workpiece axis form an angle of 18-21 degrees. The roller conveyor between the furnace body is made of 304 non-magnetic stainless steel and water-cooled, and the workpiece is heated evenly.
11. The automatic steel pipe heating equipment heats the steel to 1050°C per ton, and consumes 310-330°C of electricity.
12. The power of the steel pipe automatic heating equipment realizes automatic adjustment, and the power of the power is automatically adjusted with the change of the load, and the range of stepless adjustment is wide.
13. The automatic high power factor control of the steel pipe automatic heating equipment, the power factor is greater than 0.95 when the power output is arbitrarily matched, and no separate power compensation device is required.
14. The heating power of automatic steel pipe heating equipment is generally 200KW-6000KW, and the hourly output is 0.2-16 tons.
15. The temperature control system of the steel pipe automatic heating equipment adopts an infrared temperature measurement PLC temperature closed loop automatic temperature control system.