Main technical parameters of 0.5T/600kw coreless induction melting furnace
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A、Comprehensive parameter |
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NO. |
item |
parameter requirement |
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1 |
Equipment form |
Medium frequency melting furnace |
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2 |
Eauipment use |
Used for cast steel,cast iron ,aluminum and , etc. |
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3 |
Rated capacity |
0.5T |
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4 |
Max capacity |
0.5T+30% |
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5 |
Operating temperature |
1700℃ |
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6 |
melting material |
cast steel ,cast iron |
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7 |
Lower discharge method |
Hydraulic control |
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9 |
Working noise |
<85dB |
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10 |
Furnace structure |
Steel shell |
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11 |
Release temperature |
1700℃+20℃ |
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12 |
Melting time |
50min/furnace |
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B、Electrical parameter: |
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NO. |
Item |
parameter |
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1 |
Power supply |
600kw /3 phase 6 pulse 0.5T |
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2 |
Number of rectifiers |
6 veins |
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3 |
Inverter |
SCR series inverter |
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4 |
Rated frequency |
800Hz or more |
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5 |
input voltage |
380V |
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6 |
MF voltage |
2600V |
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7 |
Start success rate |
100% |
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8 |
Power factor |
>0.96 |
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9 |
Maximum DC current |
1200A |
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C、Heat exchange cooling water system parameters |
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NO. |
ITEM |
parameter |
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1 |
Inlet pressure |
0.2-0.4MPa |
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2 |
Inlet temperature |
5-35℃ |
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3 |
Effluent temperature |
<55℃ |
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C、Furnace index |
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NO. |
Item |
Parameter requirement |
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1 |
Furnace shell structure |
Steel shell |
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2 |
Furnace shell material |
45#steel |
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3 |
Thickened panel |
10mm |
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4 |
Yoke material |
Z11-0.23 |
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5 |
Yoke coverage |
85% |
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6 |
Yoke clamping |
Stainless steel 1Cr18Ni9 |
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7 |
Yoke cooling method |
Double water cooling |
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8 |
Sensor copper tube material |
T2 Pure copper99.9 |
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9 |
copper tube specifications |
rectangle，30×30，Wall thickness≥4mm |
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10 |
Sensor turns |
By design |
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11 |
Inductor insulation |
3-way dipping paint, double-layer dressing, pressure resistance 8000V |
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Sensor winding |
Long and double |
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Sensor winding |
Machine winding |
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Induction ring inner diameter |
560mm wall thickness 4mm |
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Induction loop height |
800mm |
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12 |
waterway |
2 in 2 out, water connection hose |
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13 |
Way out |
Side out |
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14 |
Water cooling ring material |
Copper tube |
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15 |
Furnace shell heat |
＜75℃（Except for the bottom and the furnace cover） |
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16 |
insulation |
The coil and the yoke are insulated by a double layer of mica board. |
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17 |
bolt |
Ordinary carbon steel bolts are grade 8.8. Other bolts stainless steel |
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18 |
Water connection hose |
Use non-flame retardant high insulation rubber tube |
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19 |
Water collector |
Stainless steel |
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D.Charge material |
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1 |
Refractory clay |
GROUT 563AUS-Tianjin Union Products |
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E.Furnace hydraulic turning device |
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NO. |
Item |
Parameter |
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2 |
Unit form |
Vertical |
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3 |
Hydraulic Components |
Yuci or domestic famous brand |
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4 |
Guaranteed angle of the furnace |
0～95° |
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5 |
Hydraulic pump |
Double machine double pump |
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6 |
Unit type |
Vertical |
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7 |
Tilt angle |
0～95° |
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