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Brazing equipment for hydro generator coil copper busbars

Update Time: 2026-07-22 14:14:12

Technical parameters of medium frequency induction heating brazing equipment

model

LYSD - 60KW

use

of stator bar joints in hydro turbine generator sets , brazing of stator lead wire joints in steam turbine generator sets, and brazing of stator and rotor copper busbars in wind turbine generator sets.

Welding copper busbar dimensions

The copper wire is approximately 80 mm x 10 mm in size .

Input voltage

Three-phase 380V±15%, 50Hz±2%; Single-phase 220V±15%, 50Hz±2%

Rated power

80kW

Output frequency

10 - 25 kHz (automatic frequency matching)

Load factor

50% (under continuous welding machine operation conditions)

Control method

Current, power, and temperature regulation methods

Heating method

Medium frequency induction heating

Cooling method

The intermediate frequency power supply is air-cooled, while the output coaxial transformer and inductor are water-cooled.

Sensors

The sensors automatically match during use; each welding machine is equipped with 10 sensors . The sensor structure is rooted in... According to the product structure design and manufacturing, it has sensor insulation Insulation resistance online monitoring and protection function.

Output transformer

It adopts a handheld coaxial output transformer cable assembly with a push-button switch. The transformer weighs about 6kg and the coaxial cable is 8m long.

Matching lifting arm

Hydraulic lifting boom (with six casters) and equipped with a balancer

Matching chiller

8HP industrial chiller, with built-in water tank and circulating pump, uses compressor refrigeration, cooling capacity = 30kW, flow rate = 40L/min Water pressure ≥ 0.4 MPa, to ensure continuous operation for more than 5 minutes when the equipment is at 100% duty cycle.

Protective measures

The equipment features sensor-based water flow, pressure, and temperature detection and protection functions. The touchscreen on the brazing machine displays the water flow, pressure, and temperature in real time, and the background management program allows for the modification of protection values for each parameter at any time. If the set values are exceeded, the brazing machine will stop and sound an alarm to prevent damage to the handheld transformer and sensors from overheating.

Application scenarios