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    1 ton vacuum melting furnace

    product description
        

    1. Main use 
    ZG series vacuum induction melting furnace is a modern equipment for melting metal under vacuum condition (or gas protection); Because it can strictly control temperature and alloy composition, and has electromagnetic stirring and strong high vacuum degassing ability, it is widely used in metal, alloy smelting, casting and remelting processes. It is suitable for metallurgical plants and related scientific research departments as an effective equipment for smelting and casting of nickel-based, iron-based, high-precision alloys and high-purity metals under high vacuum conditions. 
    ZG series vacuum induction melting furnaces can be divided into two types according to the working characteristics, such as periodic type and semi-continuous type. Mainly consists of electric furnace body, spindle system, bus bar and power feeding device, vacuum system, pneumatic system, water cooling system, hydraulic system, electrical control system, medium frequency power supply (the structure is different according to the furnace capacity). 
    In the metallurgical industry, vacuum induction melting is the most commonly used process, which is mainly for the refining, liquid processing, chemical composition and temperature adjustment of metals and alloys. Vacuum induction melting has the following characteristics: 
    ， Increase production by saving raw materials such as alloying elements. 
    ， Effectively control and adjust the alloy composition to produce high performance metal and alloy materials. 
    ， It can suppress the formation of non-metallic oxide inclusions in metal solutions and cast high quality castings. 
    ，Using its unique electromagnetic stirring characteristics, it can effectively avoid the phenomenon of element segregation in alloy melting. 
    ，According to the melting point of the element, it can effectively remove some harmful volatile trace elements such as strontium, barium, selenium and tellurium. 


    The main technical parameters of vacuum melting furnace

     

    Electric furnace model

    ZG-0.01

    ZG-0.025

    ZG-0.05

    ZG-0.1

    ZG-0.2

    ZG-0.5

    ZG-1.5

    ZG-5

    capacity (in terms of steel)

    0.01 t

    0.025 t

    0.05 t

    0. 1 t

    0.2 t

    0.5 t

    1.5 t

    5 t

    Pressure rise rate

    ＋0.05Pa/min

    Ultimate vacuum

    6〜10-3 Pa

    6〜10-2 Pa

    Working vacuum

    6〜10-2 Pa

    6〜10-1 Pa

    Input power

    3 phase, 380＼10%, 50Hz

    IF frequency

    3500Hz

    2500Hz

    2500Hz

    2000Hz

    1000Hz

    1000/300Hz

    1000/250Hz

    500/200Hz

    rated power

    40kW

    60/100kW

    100/160kW

    160/200kW

    200/250kW

    500kW

    800kW

    1500kW

    Total equipment power

    65kVA

    75/115kVA

    170/230kVA

    240/280kVA

    350kVA

    650kVA

    950kVA

    1800kVA

    The output voltage

    375V

    500V

    Rated temperature

    1700 ＜ C

    Total weight of equipment (approximate)

    3.5 t

    4t

    5t

    8t

    13t

    46t

    50t

    80t

    Cooling water consumption

    8m3/h

    10m3/h

    15m3/h

    20m3/h

    60m3/h

    80m3/h

    120m3/h

    150m3/h

    Cooling water pressure

    0.2~0.4MPa

    Inlet temperature

    20 ＜ C

     

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