Sucker rod quenching and tempering production line

Equipment Name: Sucker rod quenching and tempering production line 
Workpiece material: carbon steel alloy steel 
Workpiece size: diameter 20 mm or more 
Power range: 1 6 0 - 1 000KW 
Closed-loop temperature control: US Leitai two-color thermometer to control temperature 
Control system: PLC human-machine interface automatic intelligent control

Description of the process flow and working process of the sucker rod quenching and tempering production line :

1,   Heat treatment process: steel pipe is placed on the loading platform by the crane to carry out the baling → feeding machine feeding → variable frequency feeding roller road to transport the steel pipe forward → quenching medium frequency induction heating sensor (low temperature) furnace, (high temperature) furnace heating to 950 °C infrared temperature measurement and feedback composition closed-loop control adjustment medium frequency induction heating furnace power → spray quenching → lift the pipe through the turning machine and put it on the residual water draining device in the pipe → lift the pipe back through the turning machine On the hot roller road → (low temperature) tempering induction heating furnace → (high temperature) tempering medium frequency induction heating sensor (heating) heating to 450 ~ 760 ° C infrared temperature measurement and feedback composition closed loop control adjustment medium frequency induction heating furnace power → turning machine → Chain bi-directional cooling bed → turning machine → discharging .

2. Summary of technical selection of quenching and tempering production line for sucker rod

The sucker rod quenching and tempering production line adopts intelligent series resonant intermediate frequency power supply control features:

● Parallel resonance design, phase shifting and power adjustment, the equipment is mature and stable; it has more advantages in the high power range above 3000KW.

● DSP control, the speed capture phase lock starts, meets frequent start and stop, and the success rate is 100%.

● Variable frequency variable load adaptation, frequency adaptation range 200-10000Hz, induction furnace replacement automatic matching, no manual adjustment is required.

●T2 copper copper row in the cabinet, sandblasted and passivated; low leakage and anti-oxidation, effectively reducing line loss.

● Full touch screen control, pure digital setting, complete process record and strict hierarchical authority. The main parameters can be restored to the factory settings with one key.

● The device has self-protection function (overcurrent, overvoltage, water pressure, phase loss, undervoltage, overload). If it encounters the situation, the device has self-diagnosis function.

Sucker rod quenching and tempering production line configuration and characteristics:

1. Quenching medium frequency power supply range: KGPS160-1300KW

2. Tempering medium frequency power supply range: KGPS160-750KW

3, quenching, tempering sensor (including capacitor group, water, gas, etc.)

4. Closed cooling system for intermediate frequency power supply and sensor

5, copper row connection wire (connection between power cabinet and induction furnace)

6, input and output system (the workpiece rotates on one side, the average speed feeds on one side, and the operation is stable, the speed is adjustable, the heating is more uniform)

7, quenching, tempering spray system

8. Quenching and tempering infrared temperature measuring device (with American Leitai infrared thermometer to display the temperature of the workpiece in real time, so that the workpiece can be viewed at any time during the quenching and tempering process)

9, Plc control system, (can control the operation of the entire mechanical part, man-machine interface, all digital, highly humanized operation)

10, the central console (including frequency control and temperature control, Huayan industrial computer, remote start, etc.) its role is to operate the entire quenching and tempering equipment directly on the center console, only one person can operate the entire set of equipment , saving labor and saving costs.

What is the composition of the sucker rod quenching and tempering production line ?

The quenching and tempering production line of the sucker rod is composed of a feeding mechanism, a conveying roller, a quenching induction heating system, a spraying system, a tempering induction heating system, a discharging mechanism, an induction heating power supply, and a PLC main control station. Other devices can be selected according to the actual situation.

Which industry is the sucker rod quenching and tempering production line used in?

Application areas for quenching and tempering production lines for sucker rods : blade quenching and tempering lines for the construction machinery industry, quenching and tempering lines for auto parts for the automotive industry, and oil drill pipe quenching and tempering lines for the petroleum industry, Quenching and tempering production lines for steel pipe used in mining machinery, rail quenching and tempering production lines for railway industry, wind power bolt quenching and tempering production lines for wind power industry, etc.

Performance characteristics of the sucker rod quenching and tempering production line :

1. The quenching and tempering production line has simple structure and reliable performance, which can meet different heat treatment processing requirements, and the equipment is easy to operate and convenient to maintain;

2. The processed products are beautiful in appearance and strong in production capacity. Adopting the principle of electromagnetic induction heating , the processed product has excellent quality, uniform heating and small temperature difference of the core surface;

3, quenching and tempering production line production line control system advanced, precise control, automatic control system provides manual control, feed control, constant power control and other modes of operation to choose from. The automatic monitoring system can know the running status of the equipment in real time, which is beneficial to the performance of the equipment;

4, structural optimization design, long service life, quenching and tempering production line induction coil heating workpiece non-contact, no friction, high reliability, extending the service life of the equipment;

5, quenching and tempering production line equipment operating costs are low, split structure design, reduce equipment occupation of the workshop space, equipment components and reasonable layout of maintenance and maintenance is simple and convenient, lower operating costs.

What is the configuration of the sucker rod quenching and tempering production line?

The user needs are different and the configuration is different. The basic configuration of the sucker rod quenching and tempering production line includes: induction heating system, storage rack (loading rack and discharge rack), induction heating power supply (IGBT induction heating power supply or KGPS). Induction heating power supply, PLC console, etc., other options: infrared thermometer, power transformer, cooling tower, etc. These can be professionally produced for the production of sucker rod quenching and tempering line manufacturers, they will provide detailed design solutions according to demand.