Automatic round steel medium frequency heating furnace

Fully automatic unattended medium frequency induction heating furnace with automatic loading and unloading, automatic feeding and discharging, automatic temperature control and temperature control sorting.

First, the round steel automatic medium frequency induction heating furnace workpiece parameters and process requirements

Second, round steel automatic medium frequency induction heating furnace system equipment configuration:  

1. Brief description:

After manually discharging the workpiece on the inclined upper material table, the material is fed through the scraping board, and the material is placed in place, and then the workpiece is turned into the induction furnace mouth feeding trough by the turning system, and then the pushing cylinder is set. The beat is pushed into the heating furnace, and the discharge port is quickly introduced by the rapid extraction system into the next forging process. The infrared thermometer detects and displays the temperature.

2.   Device Configuration:

The scope of supply of equipment supporting equipment is as follows:                

Note: 1. The complete set of equipment can also choose Siemens PLC and operation screen for the whole process control of equipment production, with parameters display, recording, query, alarm and other functions; temperature control using advanced mathematical model calculation, power factor self-correction The control method can achieve better control of batch temperature stability. This item is an optional item, which can increase the grade of the equipment. The price of all added software is 80,000.

2. The complete set of equipment can also be equipped with a Feng Shui cooler (FL-500) for cooling.

Fives,   Round steel automatic medium frequency induction heating furnace equipment technical indicators and technical characteristics

1, the startup success rate can reach 100%

2, the rectification power factor is greater than or equal to 0.96

3, with temperature interface can achieve temperature closed-loop control

4, with internal and external conversion and automatic manual conversion function

5, multi-station structure can be easily and quickly replaced according to different heated workpieces

6,   Full digital, no relay control loop, making the system stable and reliable

7, with over-current, over-voltage, under-pressure, phase loss, water pressure, water temperature and other complete protection, to ensure that any failure does not damage the equipment components

8, three-phase incoming line does not distinguish the phase sequence, can be connected arbitrarily

9, easy to operate "fool" type equipment, never misunderstanding

10, furnace structure

For different heated workpieces, different heating furnaces should be replaced when heating. In order to facilitate the replacement and reduce the workload when replacing the furnace body, our heating furnace is designed as a whole type.

     The water connection is a quick connector, and four bolt connections are used for electrical connection. Simply replace the bolt and open the water fitting locking device when replacing.

11. Quick-change joint: For the convenience of operation, a quick-change joint is adopted in the design of each water pipe joint.  

12. Furnace lining: The furnace lining adopts silicon carbide or integral knotting method. The use temperature is above 1450 °C, which has good insulation, heat insulation, and resistance to chilling heat and impact resistance.

Protection: The temperature switch is installed on the sensor coil, and it will stop automatically when the water temperature exceeds 65 °C. Avoid burning the induction coil. When not working, the condensed water in the inductor coil can be discharged through the compressed air;