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     1T induction furnace

    product description

        

    1T induction furnace consists of:

    800kw ¡ª 1000kw thyristor medium frequency power supply ¡ª compensation capacitor cabinet ¡ª aluminum shell or steel shell melting furnace body ¡ª hydraulic tilting furnace system ¡ª remote control box ZXZ-80T closed - loop cooling tower. The 1T induction furnace has protection systems such as overvoltage, overcurrent, water temperature, water pressure, short circuit and grounding. The operation panel has various parameters such as working parameter display table and display working status, and there are indications such as fault and temperature.

    1T induction furnace price

    The price of the 1T induction furnace is calculated according to the power of the thyristor intermediate frequency power supply and the volume of the furnace body. Different configuration prices vary. This price is for reference only. Contact us will have a very low price, please consult the specific price.Firstfurnace@gmail.com   

    Serial number

    Item name

    Specification model

    unit

    Quantity

    Price £¤

    1

    800kw medium frequency power supply cabinet

    800KW/1T/1000HZ

    station

    1

    8 6 000

    2

    Compensation capacitor cabinet

    0.75- 2 000-1S

    set

    1

    38 000

    3

    1T furnace steel shell

    GW- 1T

    set

    1

    8 4 000

    4

    Water cooled cable

    LHSD- 400

    set

    2

    10000

    5

    Model

    1T furnace dedicated

    only

    1

    1000

    Total: £¤ 219000 Yuan

    1T induction furnace furnace structure selection summary table

    1¶ÖÖÐƵ¯.jpgHow to choose the 1T induction furnace transformer capacity?

    1T induction furnace body

    Steel shell furnace

    Aluminum shell furnace

    Furnace shell material

    Steel structure

    Aluminum structure

    Furnace tilting mechanism

    Hydraulic cylinder

    Reducer

    Furnace hydraulic pumping station

    Have

    no

    Yoke

    Have

    no

    Furnace cover

    Have

    no

    Leakage alarm

    Have

    no

    Energy consumption

    580Kw.h/t

    630Kw.h/t

    life

    10 years

    4-5 years

    1T induction furnace price

    high

    low

      In order to reduce the interference of harmonics , the transformer of 1000KVA is selected as far as possible for special plane. One medium frequency induction furnace is equipped with a dedicated rectifier transformer.

    How to choose the 1T induction furnace incoming line voltage? 
    1T induction furnace using 800kw-1000KW generally an SCR frequency power supply 6 with three-phase or six-phase clock pulse wire 12 60V, 50Hz industrial use, arranged pulse rectifier 6-pulse or 12.

    Configure 12- pulse double rectification   How to choose the 1T induction furnace incoming line voltage?

    1 ,   The input voltage of 1T induction furnace is 660v , 575v , double rectification 380v ;

    2 , do not blindly pursue high voltage (some   1T induction furnace 1000KW uses 900V line voltage), energy saving has been achieved since low current, high voltage is easy to cause shortened life of electrical components, copper bars, cables are tired, and the life of electric furnace is greatly reduced.

    How to calculate the cable of 1T induction furnace ?

    For example: The maximum power of the 1T induction furnace's intermediate frequency power supply is 1000kw , and the 1000KW intermediate frequency power supply incoming cable is 1000000/660/1.732/2=437mm 2 . The 6mm ¡Á 80mm copper plate should be selected instead of the cable.

    How large is the closed cooling tower calculation method for 1T induction furnace ?

    Select a mixed water tower to calculate a closed loop cooling tower with a formula of 1000kw ¡Á 0.5 ¡Á 860 ¡Â 5000 = 86T .

    Select an integrated layered cooling tower to separately cool the intermediate frequency power supply and the furnace body. The cooling tower tonnage selection formula of the intermediate frequency frequency power supply is: 1000kw ¡Á 0.12 ¡Á 860 ¡Â 5000=20T , and the cooling tower tonnage selection formula of the furnace induction coil is: 000kw ¡Á 0.45 ¡Á 860 ¡Â 5000=60T , the integrated layered closed-loop cooling tower is selected as 20T + 60T=80T should be selected as 80T cooling tower, the corresponding model is: ZXZ-80T ( 20/60)

    Determination of energy consumption of 1T induction furnace

    The higher the intermediate frequency power supply of the medium frequency induction furnace, the more power is saved, the energy consumption of the molten iron furnace: 60 0KW.h/t temperature 1550 ¡ã C , energy consumption of molten steel furnace 650 KW.h/t temperature 1550 ¡ã C.

    1T induction furnace technical parameters

    Equipment type GW-1/ 8 00

    Technical indicators ( 6 pulses)

    Technical indicators ( 12 pulses)

    IF power supply rated power

    8 00KW   Frequency 1000Hz

    8 00KW frequency 1000Hz

    Intermediate frequency power supply phase voltage

    3*660V

    6*660V

    Intermediate frequency power rectifier

    3- phase 6- pulse rectification

    6- phase 12- pulse rectification

    IF power start mode

    Zero voltage start or sweep start

    Sweep start

    Start success rate

    100% (including heavy load)

    100% (including heavy load)

    Rated voltage

    2800V

    2800V

    Rated Capacity

    1T

    1T

    Rated temperature

    1600 ¡ãC

    1600 ¡ãC

    With IF power supply specifications

    KGPS-1/ 8 00 IF power supply

    KGPS-1/ 8 00 IF power supply

    With medium frequency furnace specifications

    GW-1 steel shell or aluminum shell intermediate frequency furnace

    GW-1 steel shell or aluminum shell intermediate frequency furnace

    Melting rate

    1   T/H

    1   T/H

    DC

    680A

    680A

    Alternating current

    555   A

    555   A

    Power factor

    ¡Ý 0.85

    ¡Ý 0.85

    Tilting method:

    Optional reducer or hydraulic tilting furnace

    Optional reducer or hydraulic tilting furnace

    Water cooled cable

    Two

    Two

    What information does the customer need to provide to the supplier before purchasing the 1T induction furnace ?

    1. The medium frequency induction furnace must have room for layout, and it is necessary to provide the area and layout of the plant.

    2. The customer needs to provide the capacity of the transformer, the magnitude of the incoming line voltage, and the frequency of the incoming line voltage.

    3. The medium frequency induction furnace needs water cooling equipment, and the configuration of the medium frequency induction furnace contains water cooling equipment.

    4. The structure of the medium frequency induction furnace has a steel shell body and an aluminum shell body, which requires the customer to specify the furnace structure.

    5. The power supply of the medium frequency induction furnace is the intermediate frequency power supply. The line structure of the intermediate frequency power supply is divided into the inverter parallel and the inverter series structure. The inverter series structure is energy-saving, the power factor is 0.98, and the line is stable. The inverter parallel structure is of the common type with a power factor of 0.92, which requires the customer to specify the line structure.

    What are the technical requirements for cooling water in each cooling part of 1T induction furnace ?

    Different frequency induction furnace cooling portion cooling requirements different from water, an induction coil, a capacitor of the cooling water system using industrial cooling water pressure, the pressure is maintained at 0.15-0.2mpa, water temperature maintained at 20-35 ¡ã C inlet water temperature temperature below 55 ¡ã C.

    How large is the 1T induction furnace using a reservoir?

    The 1T induction furnace consists of two parts, which are divided into intermediate frequency power supply and furnace body. The same reservoir can be used to cool the outlet water temperature to be controlled within 55 ¡ã C. The reservoir is 30 cubic meters : the cooling effect is poor, it is easy to block, and the general investment The minimum, the cooling effect is general.



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    Tel:+86 13015583380 Sales hot line ( 24 hours service):+86 13015583380
    E-Mail:firstfurnace@gmail.com
    Adress: Luoxin Industrial Park, Luoyang, Henan