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    Electric furnace technical information(技术)
        

    3 T induction melting furnace complete equipment

    Technical text

     

    This agreement is amicably negotiated and drafted by both parties to ensure that the complete set of 3 T induction melting furnace equipment purchased by party A can meet national and industry standards, meet the production requirements of party A, and provide equipment design, production, and acceptance Provide evidence.

    1. List of main items:

    Serial number

    name

    Require

    unit

    quantity

    Remark

    1

    3 T induction melting furnace complete equipment

    Melting alloy steel, carbon steel, cast iron, pig iron

    set

    1

    One machine and two furnaces

     

    Second, the technological process

    The 3 T induction melting furnace complete set of equipment is used for the smelting of brass and red copper materials and combined with the casting process to complete the rough processing and finishing of copper materials. The operations staff copper raw materials and scrap into the furnace → material melting temperature was raised to a rated frequency heating apparatus. 1 . 7 00 → deg.] C by playing the slag, in addition to the liquid metal like series of processing gas purified preliminarily melting furnace through the hydraulic system → The metal liquid in the body is poured into the transfer ladle → the casting process is carried out through the ladle.

     

    3. Requirements for the composition of complete sets of equipment:

    1. Intermediate frequency power supply  

    The intermediate frequency power supply is an AC-DC-AC static frequency conversion device that converts 50Hz three-phase power frequency electrical energy into single-phase electrical energy. Adopt an electromagnetic induction principle, opposite material to be heated in an alternating magnetic field, eddy current losses and heat generation, reaches the melting requirements. The heating method has the advantages of fast heating, less burnout, low labor intensity, can ensure product quality and easy to organize automatic production lines.

    Device model

    Rated power rate (KW)

    Intermediate frequency (KHZ)

    The amount given input into   

    Power flow ( )   

    Intermediate frequency voltage (V)

    Furnace voltage (V)

    CF-1600KW

    1600

    0.5

    3200

    750

    1200

    Variable pressure is a   

    Second electric voltage ( KV )

    Variable pressure is two    

    Second electric voltage ( )  

    Direct flow electric voltage   

    )

    Direct flow power stream ( )

    Start moving into power

    10

    750

    1120

    3370

    100%

    Rectified pulse number

    Transformer capacity (KVA)

    Cooling water flow

    Quantity (T/H)

    Working as a noise sound db

     

    12

    3600

    25

    ≤75

     

    Basic parameters

     

    2. Furnace

    The furnace body is the main component of the complete set of induction melting furnace equipment , consisting of a furnace shell, refractory materials, hydraulic systems, water cooling cables, etc.

    Basic parameters

    Smelting furnace model

    Rated Capacity

    T)

    Maximum capacity

    (T)

    Furnace voltage

    (V)

    Melting rate

    (T/H)

    Melting time (MIN/ furnace )

    CF - 1600KW

    3

    3.5

    1200

    3

    90

    Working furnace temperature ( ℃)

    Maximum furnace temperature ( ℃)

    Lining thickness ( mm )

    Sensing should ring the inner diameter ( mm )

    Flu should ring height ( mm )

    1 7 00

    175 5

    150

     

     

    Power consumption (KWH/T)

    Cooling water flow (T/H)

    Hydraulics system

     

     

    4 50

    5 0

    4 50L 11Mpa

     

     

     


    , induction melting furnace ( aluminum housing) standard equipment:

    Serial number

    name

    Specification model

    quantity

    Preparation Note   

    1

    IF power supply cabinet

    CF - 16 00KW/ 0.5 KHz

    set

    Including low voltage switch and reactor

    2

    Compensation electric heating capacitor cabinet

    16 00KW/0.25KHz

    set

    Capacitors , water-cooled copper row group

    3

    Aluminum shell permeable belt furnace

    GW-5- 25 00/ 50 0

    sets

    Smoke outlet with furnace cover 

    4

    Crucible mold

    3 .0 t

    pcs

    Aluminum Quality

    5

    Water-cooled cable

    800mm 2.4m

    pieces

     

    6

    Connect the copper bar

    Between power supply and capacitor

    set

     

    7

    Water dispenser 

    DN65

    set 

     

    8

    Hydraulic system

    4 50L 1 1 Mpa   

    set

    Including hydraulic station cylinder, etc.

    9

    Tilting furnace console

     

    set

    Gear reduction box tilting furnace

    10

    Leaking furnace alarm system

     

    set

     

    11

    Lining ejection system

     

    set

     

    12

    Stove switch

     

    set

     

     

     

     

     

     

    , user selectable portion

    Serial number

    name

    Specification model

    quantity

     

    1

    Incoming rectifier transformer

    ZPS-3600/10KV/750V

    set

     

    2

    High voltage switch cabinet

    GG1A series

    piece

     

    3

    Power closed cooling tower

    KBL-06

    set

     

    4

    Furnace body open cooling tower

    KKL -14 

    set

     

    5

    Emergency generator set

     

    set

     

    6

    Furnace building tools

     

    set

     


    Four complete set of equipment price list

    Serial number

    name

    Specification model

    quantity

    unit

    Total unit price

    Amount

    Standard configuration part

    1

    IF power supply cabinet

    CF-1600Kw

    1

    set

    46.9 Wan

    46.9 Wan

    2

    Compensation electric heating capacitor cabinet

    40000Kvar /50 0Hz

    1

    set

     

     

    3

    Aluminum shell permeable belt furnace

    CF-1600Kw- /0.5

    1

    tower  

     

     

    4

    Crucible mold (including furnace body)

    3 .0 T 

    2

    Only

     

     

    5

    Water-cooled cable (including furnace body)

     

    1

    set

     

     

    6

    Connect copper bar (including furnace body)

    Between power supply and capacitor

    1

    set

     

     

    7

    Water distributor (including furnace body) 

     

    1

    set

     

     

    8

    Hydraulic tilting furnace system (including furnace body)

     

    1

    set

     

     

    9

    Tilting furnace operation table (including furnace body)

     

    1

    set

     

     

    10

    Open furnace alarm system (including furnace body)

     

    1

    set

     

     

    11

    Furnace lining ejection system (including furnace body)

     

    1

    set

     

     

    12

    Furnace change switch (including furnace body)

     

    1

    set

     

     

    Total amount of items 1-12: four hundred thousand yuan  

      The total price includes: 17% of the value-added tax amount , freight, and packaging fees to the domestic port designated by the customer. Note: The user's optional part is not included.

     

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    Adress: Luoxin Industrial Park, Luoyang, Henan