Steel melting furnace is an induction furnace using steel 200 ~ 2500Hz frequency power supply for induction heating, power 200kw-20000 KW, according to the tonnage divided into: small, medium, large steel furnace.

The steel furnace is mainly used for the induction furnace which is also used for casting, induction furnace steel making and melting steel.

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The whole set of steel furnaces consumes about 550 ± 5% kW.h/t of water per ton of steel. The equipment includes intermediate frequency power cabinet, compensation capacitor, furnace body (two) and water-cooled cable, and tilting mechanism . The furnace body is composed of a furnace shell, an induction coil, a furnace lining, a tilting furnace mechanism , and the like. The furnace shell is made of a non-magnetic material, and the induction coil is a spiral cylinder made of a rectangular hollow tube, and the cooling water is passed through the tube during smelting. The coil leads out the copper row and communicates with the water-cooled cable. The furnace lining is close to the induction coil and is sintered by quartz sand. The tilting of the furnace body is directly rotated by the tilting mechanism to pour out the molten iron .

Selection of technical parameters for rapid steel furnace

model	Fast steel furnace parameter name
model	rated power (KW)	Line voltage (V)	Melting furnace (T/h)	Water Consumption (T/h)	power consumption (Kw/T)	Rated voltage (V)	Rated Capacity (T)	Rated temperature (°C)
GWJ-0.15T	150	380	0.15	5	780	850	0.15	1600
GWJ-0.25T	250	380	0.25	7	760	850	0.25	1600
GWJ-0.5T	400	700	0.5	10	720	800	0.5	1600
GWJ-0.75T	630	700	0.9	12	630	2700	0.75	1600
GWJ-1 T	800	380-700	1	18	630-600	1400-2500	1	1600
GWJ-1.5T	1200	380-700	1.5	twenty two	630-600	1400-2500	1.5	1600
GWJ-2T	1500	380-700	2	28	600-550	1400-2500	2	1600
GWJ-3T	2000	700-1250	3	35	600-530	2300-5000	3	1600
GWJ-5T	3000	700-1250	5	45	600-530	2300-5000	5	1600
GWJ-6T	3500	700-1250	6	50	600-530	2500-5000	6	1600
GWJ-7T	4000	700-1250	7	55	600-530	2500-5000	7	1600
GWJ-8T	5000	700-1250	8.5	65	600-530	2700-5000	10-15	1600

Small steel furnaces are those?

1 , 0.25T steel melting induction furnace

2 , 0.5T steel melting induction furnace

3 , 1T steel melting induction furnace

4 , 2T steel melting induction furnace

5 , 3T steel melting induction furnace

6 , 5T steel melting induction furnace

In steel furnaces are those?

1 , 10T melting furnace

2 , 15T induction melting furnace

3 , 20T steel furnace

4 , 30T induction melting furnace

Large steel furnaces are those?

1 , 50T intermediate frequency melting furnace

2 , 60T intermediate frequency furnace

What are the advantages of using steel furnace steelmaking and induction furnace steelmaking ?

1. The electricity consumption of steel smelting tons under normal working conditions is 550-600KW.h ;

2 , the power factor is maintained above 0.96 , no additional compensation device is required;

3. Effectively control high harmonics, do not interfere with surrounding electrical equipment, and do not pollute the power grid;

4 , the frequency adapts to a wide range, and always maintains the best resonance state during the melting process;

5 , zero voltage scanning soft start mode, can be started or stopped at any time in any state, no impact on the power supply;

6 , rapid smelting, low production costs; low pollution, in line with national environmental requirements;

7. It can be directly melted from the cold furnace, and the solution can be completely emptied. It is convenient to replace the melt material;

8. Power adjustment is flexible and convenient, and can be continuously and smoothly adjusted; temperature is uniform and easy to control, oxidation loss is small, and metal composition is uniform;

9. The furnace shell adopts steel structure or cast aluminum alloy, and the floor space is small; the furnace body is easy to turn over and tilt, and manual, electric and hydraulic tilting furnace modes are available;

10 , leaking furnace alarm device, timely and effective protection of personal and equipment safety;

11. The furnace lining and ejection mechanism makes it quick and efficient to replace the furnace lining and improve production efficiency;

12 , wide frequency adaptation range, rapid melting, low production cost, uniform temperature and easy to control;

13 、The furnace body is easy to turn over and the metal composition is even;

14 , small footprint, effective management of higher harmonics.

What is the power consumption of induction furnace steelmaking ?

The power consumption of induction furnace steelmaking is related to many factors, such as the size of the steel furnace , the quality of the scrap, and the skill and laziness of the furnace. Generally speaking, the power consumption is between 550 and 750 degrees, the power consumption of the large tonnage furnace is lower, and the small tonnage is higher.

What are the characteristics of induction furnace steelmaking ?

Induction furnace steelmaking is not called steelmaking. It is to melt steel. The impurities in the steel cannot be removed. This is a disadvantage. The advantage is that some elements in the original steel are not lost, which can reduce the amount of precious elements added and reduce costs.

Steelmaking is the process of getting the pig iron into a steelmaking furnace and melting it according to a certain process. According to the survey online, steel products include steel ingots, continuous casting billets and direct casting into various steel castings. Generally speaking, steel generally refers to steel that is rolled into various steel materials. Steel is a ferrous metal but steel is not exactly equal to ferrous.

Recommended induction furnace steelmaking rated power configuration (iron and steel)
Furnace capacity power range
1 ton 500-750KW
2 tons 1000-1500KW
3 tons 1500-2000KW
4 tons 1750-2500KW
5 tons 2500-3000KW
6 tons 3000-4000KW
8 tons 4000-5000KW
10 tons 5000-7000KW
12 tons 6000-8000KW
15 tons 8000-10000KW