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1 ton melting furnace
First, the melting furnace type:
The melting furnace is a power-saving product, advanced technology, precise and reliable control, mature manufacturing process, safe and stable operation, perfect protection system, reasonable layout, convenient management and maintenance. It has the characteristics of fast melting speed , low energy consumption and stable and reliable operation.
Second, the melting furnace composition range:
Medium frequency power supply ★ capacitor cabinet ★ furnace body (steel shell or aluminum shell furnace body) ★ tilting furnace system ★ remote control box ★ closed loop cooling tower
The melting furnace has protection systems such as overvoltage, overcurrent, water temperature, water pressure, short circuit, grounding, etc. The operation panel has various parameters of the working parameter display screen and the display working state, and there are indications such as fault and temperature.
Third, 1 ton melting furnace technical parameters
power supply |
Working form: single power supply 6 pulses or dual power supply 12 pulses |
Rectified form: 3- phase 6- pulse or 6- phase 12- pulse |
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Output power: 6 00KW or 800 KW , different power prices. |
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Power efficiency −98% |
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Start mode: sweep soft start |
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Startup rate: 100% (including heavy load) |
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Rated frequency: 500KHZ-1000KHZ |
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AC voltage: 400 V , 575v, 660v, 1000v |
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DC voltage: 500 V , 776V, 900V, 1350v |
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IF voltage: 1500V, 2400V, 2700V |
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DC current: 1200 A |
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Input frequency: 50Hz |
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Circulating water volume: integrated layered water cooling tower ZXZ-80T (20/60) |
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Furnace body |
Rated capacity: 1 000KG |
Maximum capacity: 1 300KG |
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Power factor: − 0.9 2 |
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Melting time : About 50 minutes / furnace |
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Working temperature: 155 0<C -170 0<C |
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Loading diameter: 500 mm (upper mouth) ring inner diameter: 700mm furnace ring copper tube is 30x40x5mm |
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Steel: turndown maximum angle: 95 < Aluminum Shell: turndown maximum angle: 180 < |
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Outlet mode: side outlet or rear outlet |
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Circulating water volume: integrated layered water cooling tower ZXZ-80T (20/60) |
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Tilting method: aluminum shell 531 reducer, steel shellhydraulic |
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Unit power consumption: + 65 0 degrees / ton \ 5% 1550 < C |
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transformer |
Rated capacity: 800 KVA |
Primary voltage: 10KV |
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Secondary voltage: 400 V , 575, 660v |
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One phase: 3 phase |
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Secondary phase number: /3 phase 6 pulse , 6 phase 12 pulse |
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Output form: three @ three Y |
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Cooling water system |
One-piece layered water cooling tower ZXZ- 80 T ( 20 / 60 ) |
Cooling capacity : 4 00000 kcal/h Cooling water volume : 80m3/h Fan power : 1.5 KW 〜 2 units Fan air volume 220 000m3/h 〜2 Spray pump 44 m3/h; 2.2 kw Dimensions mm 2850 〜 14 00〜329 0 (one size) |
Fourth , the melting furnace configuration table
Serial number |
Name |
Quantity |
Remarks |
1 |
IF power cabinet |
1 set |
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2 |
Furnace body |
1 set |
Steel shell, yoke, |
3 |
Hydraulic system or reducer |
1 set |
Hydraulic power station |
4 |
External console |
1 set |
External control power adjustment for tilting furnace |
5 |
Water cooled cable |
1 set |
2 roots |
6 |
Model |
1 |
− 3 mm steel plate |
7 |
Rectifier transformer |
1 set |
Optional |
8 |
PLC automatic control display system |
1 set |
Optional |
9 |
Closed loop cooling tower |
1 set |
Optional |
10 |
Rectifier thyristor |
2 |
spare |
11 |
Inverter thyristor |
2 |
spare |