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Induction heating equipment selection guide
Induction heating equipment is divided into three categories according to the output frequency of the equipment: the frequency of the audio signal transmission frequency is 20Hz-20KHz.
1. Super audio series, frequency 30--80KHZ series, power 7 ~ 160KW
2. IF series, frequency 1K--20KHZ series, power 3¡«160KW
3. Ultra-high frequency series, frequency 100KHZ-1.1MHZ series Power 3¡«100KW
product description:
1, high frequency TXCG series: frequency 100KHZ ~ 1.1MHZ, power 3 ~ 100KW
2, super audio TX series: frequency 30 ~ 100KHZ, power 7 ~ 160KW
3, IF TXZ series: frequency 1 ~ 20KHZ, power 15 ~ 160KW
4, hand-held series: frequency 30-100KHZ, power 10KW, 30KW, 60KW, induction loop lead line 3--8 meters long;
main application:
1, high frequency, audio equipment main purposes: metal parts heat treatment, parts quenching, stainless steel annealing, copper tube annealing, hot rolling, etc.; turning, milling, bit welding, carbide saw circular saw blade welding, diamond saw blade welding , copper pipe welding, cable joint welding, communication products welding; precious metals, gold smelting, platinum smelting, stainless steel smelting and a small amount of other alloy smelting.
2, the main purpose of the intermediate frequency equipment: 5KG or more of various metal smelting, bar material diathermy, heat matching, welding, etc.;
3, hand-held equipment: for power transformer copper plate, copper wire joints online welding; air conditioning, refrigerator copper pipe online brazing;
Induction heating equipment selection guide
1. About the workpiece is diathermy. Applications: Fasteners, standard parts, auto parts, hardware tools, rigging, hot-rolling of twist drills, etc.
Principle: The larger the diameter of the workpiece, the lower the frequency should be. (Select the right power according to the production efficiency, the higher the power, the faster the speed). Such as:
¦µ20 or more, medium frequency (1-20KHZ)
¦µ5-20, high frequency (20-100KHZ)
Below ¦µ5, UHF (100-500KHZ)
About heat treatment. Applications: Shafts, gears, sprockets, machine tool rail accessories, metal wire annealing, hydraulic fittings, auto parts, knife and pliers, stainless steel pot annealing, etc.
Principle: The shallower the hardened layer is required for the workpiece, the higher the frequency should be. (In combination with workpiece shape, quenching method, quenching hardness, hardened layer requirements and materials, etc.)
1mm or less, UHF 100-700KHZ;
1-2.5mm, super audio 20-100KHZ;
2.5mm or more, medium frequency 1-20KHZ.
3. Brazing. Applications: Drilling heads, turning tools, reamers, milling cutters, drill bits, etc. and composite welding of different materials on stainless steel bottoms.
Principle: The larger the welding volume, the lower the frequency should be. (depending on the specific workpiece shape, material, solder, etc.)
For tools with a volume less than 30*30*30, high frequency can be used;
4. Melting. Applications: Precious metals such as gold, silver, copper and lead. (depending on the furnace and production efficiency).
Principle: Small capacity optional high frequency, large capacity optional intermediate frequency,