3T induction melting furnace configuration selection table

Serial number

Name

quantity

Remark

1

IF power supply cabinet

1 set

2200KW, 350Hz dual power supply

2

Capacitor cabinet

2 sets

Non-standard GGD

3

Incoming control cabinet

2 sets

Standard GGD

4

Furnace

2 sets

3 tons of steel shell, magnetic yoke, hydraulic furnace with manual rotating furnace cover, without dust removal device

5

Hydraulic system

1 set

Hydraulic pump station and connecting pipeline

6

Console

2 sets

For tilting

7

Low-voltage electrical control cabinet

1 set

Control hydraulic, water system, etc.

8

Water-cooled cable

2 sets

8 pieces

9

Crucible mold

2 pcs

≥8mm steel plate

10

Furnace Lining

2 servings

Quartz sand and neutral material each

11

Furnace building tools

1 set

1 pneumatic furnace lining vibrator, 1 electric furnace bottom vibrator, 1 furnace wall ramming plate

12

Furnace lining ejection mechanism

2 sets

Including oil cylinder, connecting oil pipe, control valve and frame type installation and ejection mechanism

13

Furnace lining detection device

2 sets

self made

14

For power supply cooling

Plate exchanger

2 sets

1 set of 3 tons, 1 set of 1 tons

15

Intermediate frequency power water pumping station

2 sets

3 tons and 1 ton each with 1 set of double machines and double pumps

16

Water tank

2 pcs

3 tons, 1 ton each, 1 stainless steel or galvanized material

17

Cross flow cooling tower for electric furnace

1 set

3 tons and 1 ton electric furnace share 1 tower

18

Furnace water cooling pump station

1 set

Double pumps

19

Emergency generator

1 set

3 tons, 1 ton and 2 electric furnaces shared

20

Emergency pump

2 sets

3 tons, 1 ton and 2 electric furnaces shared

Connect with spare water pipe

twenty one

Rectifier 12-pulse transformer

1 set

3 ton furnace dedicated

twenty two

Automatic control display system

1 set

PLCTWPS (Siemens)

twenty three

Installation materials

1 set

The pipes, valves, elbows, etc. and labor required for the water cooling system, the pipes, joints, etc. and labor required for the hydraulic system, and the standard copper bars, cables, etc. and labor required for the power supply system. The pipe material is stainless steel.

twenty four

1 ton furnace changeover switch

1 set

Electric, water-cooled

25

Furnace mouth, furnace bottom, pouring block, etc.

2 sets

spare

26

Main board

1 piece

spare

27

Rectifier SCR

2 fast

spare

28

Inverter SCR

2 fast

spare

29

Digital oscilloscope

1 piece

For maintenance