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    10 tons induction melting furnace

    product description

        

    10 tons induction melting furnace

    1, 10 ton, one to two induction melting furnace  

       10-ton one-to-two induction melting furnace system for the production of steel castings and cast iron parts. It consists of a set of no less than 6000KW dual power frequency conversion power supply and two 10-ton coreless steel shell induction melting furnaces . Auxiliary equipment.

    A series resonant dual output power supply with two furnace can work simultaneously (commonly known as the one for two), i.e., the output power can be allocated in any steplessly between two furnace can be simultaneously sent to two electrically furnace, a heat , A smelt.  

    The power cabinet and the furnace body use independent closed-circuit circulating water systems, including closed-circuit cooling towers and heat exchangers. The rectifier transformer uses a high voltage to reduce the input voltage suitable for the intermediate frequency power supply, the primary voltage is 10KV, and the secondary uses DY11, d0 wiring 12-pulse rectification form. 

    induction melting furnace operating modes: 

    1.1 One set of furnace body is smelted and another set of furnace body is reserved 

    1.2 One set of furnace body is smelted for production, and the other set of furnace body is insulated at the same time 

    The main process parameters of the equipment: 

    2.1 The main process parameters of 10 tons one to two induction melting furnace 

     

    Serial number

    model

    name     

    Main parameters of 10 ton furnace

    1

    Transformer rated power

    ≥6000KVA

    1

    Line voltage 

    950V ± 5% 

    2

    Power rated power

    ≥6000KW (a set of power supply system, power position arbitrary distribution)

    3

    IF frequency

    ≥300HZ

    4

    Melting temperature

    1600 ℃

    5

    Rated Capacity

    10t

    6

    zui large capacity

    ≥11t

    7

    Rectification and inverter

    Tandem

    8

    Melting rate (chemical molten steel)

    9t / h

    9

    Melting power consumption (hot furnace, molten steel)

    550KW.h / t ± 5% (1600 ℃)

    10

    Melting power consumption (hot furnace, hot metal)

    525KW.h / t ± 5% (1500 ℃)

    11

    Power factor

    ≥0.95

    12

    Power supply form

    Achieve dual power supply (melting, holding or oven simultaneously)

    13

    Furnace type

    One for two , one set of power for two furnace bodies 

    14

    noise

    85dB

    15

    Startup success rate

    100%

    2.2 Quotation of 10-ton one-to-two induction melting furnace project   

    Scope and quotation of a set of 10 tons induction melting furnace

    Order No. 

    Name called     

    Model and remarks  

    Quantity

    price

    1

    Intermediate frequency power supply (1 set of rectifier cabinet)

    (Two sets of inverter cabinets)

    Single machine design power 5000KW two total power 6000kw one smelting 5000KW one heat insulation 1000kw  

    1 set

     

    2

    Resonant capacitor bank

    Included in the inverter cabinet

    2 sets

     

    3

    Leakage alarm device ( optional )

     

    2 sets

     

    4

    Furnace steel shell (including: oil cylinder, iron core, bracket, induction coil, etc. ) 

    10T melting furnace body

    2 sets

     

    5

    Crucible mold 

     

    1

     

    6

    Water-cooled cable

    Water-cooled cable side outlet 

    2 sets

     

    7

    Hydraulic station system 

     

    1 set

     

    8

    Tilt furnace console ( optional )

     

    1 set

     

    total

     

     

    Two, 10 parallel induction melting furnace

    12-pulse intermediate frequency power supply with a power of 6000 kw is equipped with two 10-ton induction melting furnaces , one of which is used for one. A 6300KVA special rectifier transformer is used for 6000KW intermediate frequency power supply for smelting of steel casting furnace. 10 tons / 6000KW induction melting furnace equipment main configuration 

    Order No. 

    Name called     

    Model and remarks  

    Quantity

    price

    A) Scope of supply and quotation for a set of 10 tons induction melting furnace 

    1

    12-pulse intermediate frequency power supply

    6300KW with 10 tons induction melting furnace

    1 set

     

    2

    Capacitor bank

    3

    Leakage alarm device

    4

    Furnace body (including: oil steel, iron core, bracket, induction coil, etc. ) 

    10 tons melting furnace body

    1 set

    5

    Crucible mold 

     

    6

    Water-cooled cable

    Water-cooled cable side outlet 

    2 sets

    7

    Hydraulic station system 

     

    1 set

    8

    Tilting table

    Rexroth series components 

    1 set

    9

    Equipment technical drawings 

     

    1 set

     

    10

    Equipment instruction manual  

     

    1 set

    11

    Certificate and inspection report 

     

    1 set

    total

                                                  The total price of the complete set of equipment is: 10,000  

    1) 6-phase 12-pulse IF power control system. Eliminate the 5th and 7th harmonics, greatly reducing the harmonic interference of the power grid.

    2) The use of fully enclosed cooling towers can improve the cooling effect of the system and the service life of the equipment without the need for a pool.


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    Tel:18037961302 Sales hot line ( 24 hours service): 18037961302
    E-Mail:firstfurnace@gmail.com
    Adress: Luoxin Industrial Park, Luoyang, Henan