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15 tons continuous casting and rolling production line
15 tons continuous casting and rolling production line
Overview:
The total load of 15 continuous casting and rolling lines per hour is 16500kva, and the total area of equipment is 20m*150m.
Billet: continuous casting 90 × 90 mm billet
Finished product: ￠ 10 - 24 mm rebar.
Equipment layout: The main rolling mill 400 × 3 three-roller blanking machine reciprocates three rough rollings and then enters the finishing mill to roll into the required finished products.
First, the intermediate frequency furnace
|
Project Description |
Technical Parameters |
|
Intermediate frequency power supply |
KGPS-3500-0.5 |
|
Furnace body |
GW-5T |
|
transformer |
ZS11-4000 |
Second, continuous casting machine
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Project Description |
Technical Parameters |
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Yield |
About 15 tons / hour |
|
Dimensions |
20*6 |
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Pusher |
Hydraulic |
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Discharge method |
Measuring material |
|
radian |
R 3 M 90 |
3, heating furnace
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Project Description |
Technical Parameters |
|
Yield |
About 5 tons / hour |
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power |
2200KW |
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Discharge method |
Hydraulic discharge |
Fourth, the technical parameters of rolling equipment
|
Project Description |
Technical Parameters |
|
Yield |
About 15 tons / hour |
|
Configuration power |
2800 KW/(380V/50HZ) |
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Rolling speed |
10 M/S (opening machine), K1 final rolling line speed is about 8 M/S. |
|
Rolling pressure |
100 tons |
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Feeding section |
90 * 90*220 0mm continuous casting billet |
|
Rolling specification |
￠ 10 - 18 mm rebar. |
|
Transmission form |
Direct drive |
V. Equipment supply list:
1. φ 40 0x 3 three-roller blanking machine
|
Product name |
Quantity |
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48 0 KW motor |
1 set , voltage: 380V. Frequency: 50Hz. |
|
48 0KW starter cabinet |
1 set |
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Ф1 8 00mm flywheel group |
1 set, material: cast steel. |
|
ZD 6 0 reducer |
1 set , A=600mm |
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300mm three-axis gearbox |
1 set , A=300mm |
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Rolling mill stand (three rolls) |
1 frame , material: cast steel. |
|
Roller ￠ 420 /320×900mm |
3, material; spheroidal infinite chill size; ￠ 360 / 320 × 900mm |
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Connecting shaft |
3 pieces , material: alloy, size; SWC28 5×950mm |
|
Nylon rod (gift) |
3 pieces, material; nylon size; ￠ 60 × 1000mm |
Φ 35 0 one to two continuous rolling mill ( 3 sets of 6 sets)
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Product name |
Quantity |
|
400 KW motor |
3 sets , voltage: 380V. Frequency: 50Hz. |
|
400 KW starter cabinet |
3 sets |
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One to two rolling distribution box |
3 sets , A=1150mm |
|
Rolling mill stand (two rolls) |
6 frames , material: cast steel. |
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Roller ￠ 380 × 500mm |
12 strips, material: low/medium nickel chrome molybdenum, |
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Connecting shaft |
12 pieces, material: alloy, size; SWC 235×800mm |
|
ZD 5 0 reducer |
1 set , A=500mm |
|
Nylon rod (gift) |
3 pieces, material; nylon size; ￠ 50 × 1000mm |
Φ 28 0 one-to-two continuous rolling mill ( 4 sets of 8 sets)
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Product name |
Quantity |
|
280 KW motor |
4 sets , voltage: 380V. Frequency: 50Hz. |
|
280 KW starter cabinet |
4 sets |
|
One to two rolling distribution box |
4 sets , A=1150mm |
|
Rolling mill stand (two rolls) |
8 frames , material: cast steel. |
|
Roll ￠235/280×500mm |
16 strips, material: low/medium nickel chrome molybdenum, |
|
Connecting shaft |
16 pieces, material: alloy, size; SWC 235×800mm |
|
Nylon rod (gift) |
4 pieces, material; nylon size; ￠ 50 × 1000mm |
6, auxiliary equipment
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Product name |
Quantity model |
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Front roller table |
1 set ( ￠ 250 × 750 × 6000mm ) |
|
Rear roller table |
1 set ( ￠ 250 × 450 × 6000mm ) |
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Pinch roller |
1 set |
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Double shear |
|
|
Swinging arrow |
|
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Step type cooling bed |
1 set (40 x 4 meters) |
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Hydraulic metal shear |
1 set of 100T |
|
Roller |
Conveying roller, lower cooling roller, shear roller (( 159 × 200mm ), ( ￠ 159 × 300mm ) |
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Two-way baler |
|
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Small steel melting furnace
Small induction melting furnace
Induction iron furnace
3T intermediate frequency iron melting f
0.25T Intermediate Frequency Furnace
0.5T Intermediate Frequency Furnace
Medium Frequency Furnace
2T Induction Melting Furnace
1T Induction Melting Furnace
500kg Induction Melting Furnace
250kg Induction Melting Furnace
Induction Melting Furnace
3 T Induction Melting Furnace
5T Induction Melting Furnace
1T One Belt Two Intermediate Frequency F
5T One Belt Two Intermediate Frequency F
3T One Belt Two Intermediate Frequency F
2T One Belt Two Intermediate Frequency F
5T Parallel Intermediate Frequency Furna
5T Intermediate Frequency Furnace
5T Series Intermediate Frequency Furnace
3T Series Intermediate Frequency Furnace
2T Series Intermediate Frequency Furnace
1T Series Intermediate Frequency Furnace
0.5T Series Intermediate Frequency Furna
0.25T Series Intermediate Frequency Furn
1T Parallel Intermediate Frequency Furna
2T Parallel Intermediate Frequency Furna
0.5T Parallel Intermediate Frequency Fur