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    3T medium frequency induction furnace

    product description

        

    3T medium frequency induction furnace

    3T medium frequency induction furnace consists of:

    2000kw intermediate frequency power supply - compensation capacitor cabinet - aluminum shell or steel shell furnace - hydraulic tilting furnace system - remote control box - ZXZ- 200 T closed loop cooling tower. The 3T medium frequency induction furnace has protection systems such as overvoltage, overcurrent, water temperature, water pressure, short circuit and grounding. The operation panel has various parameters such as working parameter display table and display working status, and there are indications such as fault and temperature.

    3T induction melting furnace price

    The price of the 3T induction melting furnace is calculated according to the power of the intermediate frequency power supply and the volume of the furnace body. Different configuration prices vary. This price is for reference only. Contact us will have a very low price, please consult the specific price.Firstfurnace@gmail.com   

    Serial number

    Item name

    Specification model

    unit

    Quantity

    Price 

    1

    2000kw medium frequency power supply cabinet

    2000KW/3T/1000HZ

    station

    1

    180000

    2

    Compensation capacitor cabinet

    0.75- 2 000-1S

    set

    1

    80000

    3

    3T furnacesteel shell

    GW- 3T

    set

    1

    200000

    4

    Water cooled cable

    LHSD- 500

    set

    4

    25000

    5

    Model

    3T furnace dedicated

    only

    1

    2000

    Total:  447,000

    Summary of furnace structure selection for 3T medium frequency induction furnace

    3T medium frequency induction furnace body

    Steel shell furnace

    Aluminum shell furnace

    Furnace shell material

    Steel structure

    Aluminum structure

    Furnace tilting mechanism

    Hydraulic cylinder

    Reducer

    Furnace hydraulic pumping station

    Have

    no

    Yoke

    Have

    no

    Furnace cover

    Have

    no

    Leakage alarm

    Have

    no

    Energy consumption

    520Kw.h/t

    600Kw.h/t

    life

    10 years

    4-5 years

    The price of the furnace body of 3T medium frequency induction furnace

    high

    low

    3 T medium frequency induction furnace transformer capacity how to choose?

            The relationship between the capacity of the intermediate frequency induction furnace transformer and the power of the SCR intermediate frequency power supply is: the value of the transformer capacity = the value of the intermediate frequency power supply , and the transformer of 2000KVA is selected . In order to reduce the interference of harmonics, the special purpose machine is dedicated to one medium frequency induction furnace. Configure a dedicated rectifier transformer.

     

    How to choose the 3T intermediate frequency induction furnace incoming line voltage? 
    3T frequency induction furnace with the SCR 2000KW frequency power supply 6 is generally a three-phase or six-phase clock pulse wire 12 60V, 50Hz industrial use, arranged pulse rectifier 6-pulse or 12.

     

    Configure 12- pulse double rectification   How to choose the 3T intermediate frequency induction furnace incoming line voltage?

    1 ,   The input voltage of 3T medium frequency induction furnace is 660v , 575v , double rectification 380v ;

    2 , do not blindly pursue high voltage (some   3T medium frequency induction furnace 2000KW uses 900V line voltage). Since low current, it has achieved the purpose of energy saving. High voltage is easy to shorten the life of electrical components, copper bars and cables are tired, which makes the life of electric furnace greatly reduced.

     

    How to calculate the cable of 3T medium frequency induction furnace ?

    For example: The maximum power of the intermediate frequency power supply of the 3T medium frequency induction furnace is 2000kw , and the intermediate frequency power supply cable of the 2000KW incoming line voltage of 660V = 2000000/660/1.732/2=874mm 2 , and the 10mm 〜 80mm copper plate should be selected instead of the cable.

     

    How large is the closed cooling tower calculation method for the 3T medium frequency induction furnace medium frequency induction furnace ?

    Select a mixed water tower to calculate a closed loop cooling tower with a formula of 2000kw 〜 0.5 〜 860 ‖ 5000 = 200T .

    Select an integrated layered cooling tower to separately cool the intermediate frequency power supply and the furnace body. The cooling tower tonnage selection formula of the intermediate frequency frequency power supply is: 2000kw 〜 0.12 〜 860 ‖ 5000=40T . The cooling tower tonnage selection formula of the furnace induction coil is: 2000kw 〜 0.45 〜 860 ‖ 5000=160T , the integrated layered closed-loop cooling tower is selected as 40T +1 60T=200T should be selected as a 200T cooling tower, the corresponding model is: ZXZ-200T ( 40/160)

     

    What are the technical requirements for cooling water in each cooling part of 3T medium frequency induction furnace ?

    Different frequency induction furnace cooling portion cooling requirements different from water, an induction coil, a capacitor of the cooling water system using industrial cooling water pressure, the pressure is maintained at 0.15-0.2mpa, water temperature maintained at 20-35 < C inlet water temperature temperature below 55 < C.

    How large is the 3T medium frequency induction furnace using a reservoir?

    The 3T medium frequency induction furnace consists of two parts, which are divided into intermediate frequency power supply and furnace body. The same reservoir can be used to cool the outlet water temperature to be controlled within 55 < C. The reservoir is 50 cubic meters : the cooling effect is poor, and it is easy to block. The investment is minimal and the cooling effect is average.

     

    Determination of energy consumption of 3T medium frequency induction furnace

    The higher the power of the medium frequency induction furnace, the more power is saved, the energy consumption of the molten iron furnace: 5 2 0KW.h/t temperature 1550 < C , energy consumption of molten steel furnace 6 0 0 KW.h/t temperature 1550 < C.

    3 T medium frequency induction furnace technical parameters

    Equipment type GW-1/2000

    Technical indicators ( 6pulses)

    Technical indicators (12 pulses)

    IF power supply rated power

    2000 KW   Frequency 50 0Hz

    2000 KW frequency 5 00 Hz

    Intermediate frequency power supply phase voltage

    3*660V

    6*660V

    Intermediate frequency power rectifier

    3- phase 6- pulse rectification

    6- phase 12- pulse rectification

    IF power start mode

    Zero voltage start or sweep start

    Sweep start

    Start success rate

    100% (including heavy load)

    100% (including heavy load)

    Rated voltage

    1500v

    1500v

    Rated Capacity

    3T

    3T

    Rated temperature

    1700 <C

    1700 <C

    With IF power supply specifications

    KGPS-1/ 2000 IF power supply

    KGPS-1/ 2000 IF power supply

    With medium frequency furnace specifications

    GW- 3 steel shell or aluminum shell intermediate frequency furnace

    GW- 3 steel shell or aluminum shell intermediate frequency furnace

    Melting rate

    3 T/H

    3 T/H

    DC

    2000 A

    2000 A

    Alternating current

    1300   A

    1300   A

    Power factor

     0.85

     0.85

    Tilting method:

    Optional reducer or hydraulic tilting furnace

    Optional reducer or hydraulic tilting furnace

    Water cooled cable

    Two

    Two

     

    How to arrange 3T medium frequency induction furnace? Please see the figure below to answer

     

    Medium frequency induction furnace layout (above)

     

    What information does the customer need to provide to the supplier before purchasing the 3T IF induction furnace ?

    1. The medium frequency induction furnace must have room for layout, and it is necessary to provide the area and layout of the plant.

    2. The customer needs to provide the capacity of the transformer, the magnitude of the incoming line voltage, and the frequency of the incoming line voltage.

    3. The medium frequency induction furnace needs water cooling equipment, and the configuration of the medium frequency induction furnace contains water cooling equipment.

    4. The structure of the medium frequency induction furnace has a steel shell body and an aluminum shell body, which requires the customer to specify the furnace structure.

    5. The power supply of the medium frequency induction furnace is the intermediate frequency power supply. The line structure of the intermediate frequency power supply is divided into the inverter parallel and the inverter series structure. The inverter series structure is energy-saving, the power factor is 0.98, and the line is stable. The inverter parallel structure is of the common type with a power factor of 0.92, which requires the customer to specify the line structure.


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    Tel:18037961302 Sales hot line ( 24 hours service): 18037961302
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    Adress: Luoxin Industrial Park, Luoyang, Henan